Xantrex-technology SW Plus 4024 Manual de usuario Pagina 5
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976-0043-01-02 iii
About This Manual
Purpose
The purpose of this Owner’s Manual is to provide explanations and
procedures for installing, operating, maintaining, and troubleshooting the
Sine Wave Plus Inverter/Charger.
Scope
The Manual provides safety guidelines, detailed planning and setup
information, procedures for installing the inverter, as well as information
about operating and troubleshooting the unit. It does not provide details
about particular brands of batteries. You need to consult individual battery
manufacturers for this information.
Audience
The Manual is intended for anyone who needs to install and operate the
Sine Wave Plus Inverter/Charger. Installers should be certified
technicians or electricians.
- Sine Wave Plus 1
- Inverter/Charger 1
- Owner’s Manual 3
- About This Manual 5
- Organization 6
- Conventions Used 7
- Related Information 8
- Important Safety Instructions 9
- Explosive gas precautions 10
- FCC Information to the User 10
- Contents 11
- Basic Setup Programming 14
- Advanced Setup 15
- Operation 16
- 976-0043-01-02 xv 17
- Troubleshooting 18
- Inverter Specifications 18
- 976-0043-01-02 xvii 19
- Emergency Power Off Switches 20
- 976-0043-01-02 xix 21
- 976-0043-01-02 xxi 23
- 976-0043-01-02 xxiii 25
- Introduction 27
- Basic Features 28
- Front Panel 29
- 1–4 976-0043-01-02 30
- Certification Label 31
- 1–6 976-0043-01-02 32
- 976-0043-01-02 1–7 33
- 1–8 976-0043-01-02 34
- System Configuration 35
- Pre-Configuration Planning 36
- 976-0043-01-02 2–3 37
- System Output Requirements 38
- System Input Requirements 38
- Location Considerations 39
- CAUTION: Damage to Inverter 39
- Mounting Considerations 40
- Ventilation Requirements 40
- Grounding Considerations 41
- Bonding the Grounding System 44
- Battery Considerations 45
- 2–16 976-0043-01-02 50
- WARNING: Shock Hazard 51
- Load side terminals may 51
- Wiring Considerations 52
- Generator Considerations 53
- Types of Generators 54
- Generator start types 54
- AC Conduit Box (ACCB) 56
- DC Conduit Box (DCCB) 57
- Fuse Block 58
- Battery Status Meter (TM500A) 59
- Remote Monitors 60
- CAUTION: Damage to PC 61
- Generator Start Module (GSM) 62
- 976-0043-01-02 2–29 63
- 976-0043-01-02 2–31 65
- Off-Grid Applications 66
- Figure 2-17 67
- 2–34 976-0043-01-02 68
- Figure 2-18 69
- Generator-Only Systems 70
- Figure 2-19 71
- Dual-Inverter Configurations 72
- 240 Vac-only Input Source 72
- Figure 2-20 73
- On-Grid Applications 74
- Figure 2-21 75
- 2–42 976-0043-01-02 76
- Figure 2-22 77
- Energy Management 78
- Time-of-Use (TOU) Metering 79
- AC Load Support 80
- INVERTER/CHARGER 81
- Pre-Installation 84
- Hardware / Materials Required 85
- Optional System Accessories 85
- Battery Bank Preparation 86
- 3–6 976-0043-01-02 88
- Knockout Preparation 89
- Mounting 90
- ***NOT TO SCALE*** 91
- Wall-Mounting 92
- Figure 3-4 93
- 3–12 976-0043-01-02 94
- Figure 3-5 95
- Wall Mounting using Plywood 95
- DC Wiring 96
- Grounding the DC System 97
- 3–16 976-0043-01-02 98
- 976-0043-01-02 3–17 99
- Installation 100
- 3–18 976-0043-01-02 100
- Figure 3-9 101
- WARNING: Shock Hazard 102
- CAUTION: Damage to Equipment 103
- 3–22 976-0043-01-02 104
- Figure 3-13 105
- 3–24 976-0043-01-02 106
- Figure 3-14 107
- AC Wiring 108
- WARNING: Fire Hazard 109
- 3–28 976-0043-01-02 110
- Figure 3-16 111
- Important: 112
- Figure 3-18 114
- CAUTION: Equipment Damage 115
- 3–34 976-0043-01-02 116
- 3–36 976-0043-01-02 118
- 976-0043-01-02 3–37 119
- Optional Equipment 121
- CAUTION: 122
- Equipment Damage 122
- Remote Monitoring Options 123
- Auxiliary Load Module (ALM) 124
- Emergency Power Off (EPO) 125
- EPO Port 125
- Functional Test 127
- Basic Functional Test 128
- Turning ON the Inverter 129
- Confirming Inverter Operation 131
- Navigation 133
- Navigating the Sine Wave Plus 134
- The display 135
- The cursor 135
- Display contrast 136
- Push-buttons 136
- Menu Heading Buttons 137
- Menu Item Buttons 137
- Menu Item button to move up 137
- Menu Map 139
- 5–8 976-0043-01-02 140
- Figure 5-10 141
- User Menu Map - Part 2 141
- 5–10 976-0043-01-02 142
- Figure 5-12 143
- Basic Setup Menu Map Part 2 143
- 5–12 976-0043-01-02 144
- Figure 5-14 145
- Figure 5-15 146
- Complete User Menu Map 146
- Figure 5-16 147
- Complete Basic Setup Menu Map 147
- Figure 5-17 148
- Basic Setup 149
- Programming 149
- Basic Setup Summary 150
- Table 6-1 151
- Table 6-2 152
- Table 6-3 154
- Before You Begin Programming 156
- Basic Setup Process 157
- 6–10 976-0043-01-02 158
- Menu Item Descriptions 159
- 11 Inverter Setup Menu 160
- 11C Low Battery Cut Out VDC 161
- 11D LBCO Delay Minutes 161
- 11E Search Watts 162
- Battery Charger Functions 163
- Multi-Stage Charging Process 164
- WARNING: Explosion Hazard 166
- 12 Battery Charging Menu 167
- 12B Bulk Volts DC 168
- 12C Float Volts DC 168
- 12D Equalize Volts DC 168
- 12E Max Charge Amps AC 170
- 12F Bulk Done Amps AC 171
- 12G EQ VDC Done Timer 172
- 12H Max Bulk/EQ Timer h:m 173
- 12I Temp Comp 173
- 13 AC Inputs Menu 174
- 13A Grid (AC1) Amps AC 175
- 13B Gen (AC2) Amps AC 175
- CAUTION: Damage to Loads 176
- 14 Save/Restore Settings Menu 177
- End Basic Setup Menu 178
- Advanced Setup Summary 180
- Table 7-1 181
- Table 7-2 183
- Table 7-3 185
- 7–10 976-0043-01-02 188
- 976-0043-01-02 7–11 189
- 7–12 976-0043-01-02 190
- 7–14 976-0043-01-02 192
- 20A Refloat High Volts DC 193
- 20B Refloat Low Volts DC 193
- 20C Float Done Amps AC 193
- 21 Grid (AC1) Usage Menu 194
- 21A Grid Usage 195
- 21B Grid Usage Begin h:m 195
- 22 Battery Xfer (BX) Menu 196
- 23 ALM Relays Menu 197
- 23A RY9 VDC Energized 198
- 23B RY9 VDC DeEnergized 198
- 23C RY9 Delay At DeEngz. Min 198
- 23D RY10 VDC Energized 198
- 23E RY10 Vdc DeEnergized 199
- 23F RY10 Delay at Engz. Min 199
- 23G RY11 Mode 199
- Figure 7-3 200
- Generator Starting Scenarios 201
- CAUTION: Damage to Generator 201
- Automatic Generator Control 202
- 976-0043-01-02 7–25 203
- 24 Generator Timers Menu 204
- 24A Gen Run Time Start h:m 205
- 24B Gen Run Time Stop H:M 205
- 24C Quiet Time Begin h:m 205
- 24D Quiet Time End h:m 206
- 24E Gen Exercise Period Days 206
- 24F Gen Exercise Timer Min 206
- 24G Gen Cooldown Timer Min 206
- 25 Gen Starting Details Menu 207
- 25A RY7 Mode 208
- 976-0043-01-02 7–31 209
- 7–32 976-0043-01-02 210
- Figure 7-7 211
- Figure 7-8 212
- RY7 and RY8 Timing Diagram 212
- Figure 7-9 213
- Figure 7-10 214
- 25C Pre Crank Seconds 215
- 25D Max Cranking Seconds 215
- 25E Post Crank Seconds 215
- 26 Gen Auto Run Setup Menu 216
- 27 Save/Restore Settings Menu 217
- End Advanced Setup Menu 218
- Operating the Sine Wave Plus 220
- Operational Status Indicators 221
- 8–4 976-0043-01-02 222
- AC Input Status (Green) 223
- 8–6 976-0043-01-02 224
- 976-0043-01-02 8–7 225
- Error LED Reset 226
- LED Summary 227
- Table 8-1 228
- LED Summary Table 228
- The User Menu Summary 229
- Table 8-2 230
- User Menu 230
- Accessing the User Menu 232
- User Menu Description 233
- 01B EQ Charge OFF ON 234
- 01C Search Watts (SRCH) 234
- 02 Generator ON/OFF Menu 235
- CAUTION: Damage to AC Loads 235
- 02A Generator 236
- 02B Gen Start Load Amps 237
- 02C Gen Start Volts/Manual 237
- 02D Gen Start Exercise Run 237
- 02E Gen Start Run Time 237
- 02F Days Left To Gen Exercise 237
- 03 Time Of Day Menu 238
- WARNING: Personal Injury 239
- 04 Meters Menu 240
- 04B Battery Comp Vdc 241
- 04C Inverter/Charger Amps AC 241
- 04D Input Amps AC 241
- 04E Load Amps AC 241
- 04F Inverter Volts AC 241
- 8–24 976-0043-01-02 242
- 05 Error Causes Menu 243
- 05C Heatsink Overtemp 244
- 05D Low Battery Voltage 244
- 05E High Battery Voltage 245
- 05F External Err (Stacked) 245
- 05G Input Relay Failure 245
- 06 Status Menu 246
- 06A Bypass Mode Selected 247
- 06B Chr Selected (No Backup) 247
- 06C Gen Signaled to Run 247
- 06D Gen In Cooldown 247
- 07 GSM/ALM Options Menu 248
- 976-0043-01-02 8–31 249
- Inverter Troubleshooting 252
- Error Causes 257
- Inverter 259
- Specifications 259
- Electrical Specifications 260
- Mechanical Specifications 262
- Theory of Operation 264
- 976-0043-01-02 A–7 265
- Power Versus Efficiency 266
- SW Plus Efficiency Curves 267
- Output Power in Watts 267
- Efficiency 267
- Figure A-5 268
- Figure A-6 268
- Figure A-7 269
- Figure A-8 269
- Time versus Current 271
- Figure A-10 272
- Figure A-11 272
- Figure A-12 273
- Figure A-13 273
- Configuration 275
- Settings 275
- User Menu Settings 276
- Table B-1 277
- Basic Setup Menu 279
- Table B-3 280
- Table B-2 280
- Table B-4 282
- Advanced Setup Menu 284
- Table B-5 285
- 2548 Models 285
- Table B-6 287
- 4048 Models 287
- Table B-7 288
- Battery Information 291
- Battery Types 292
- NiCad and NiFe Batteries 293
- Battery Bank Sizing 294
- 976-0043-01-02 C–5 295
- Calculating Amp Hours 296
- Amp Hour Example Worksheet 297
- Battery bank size worksheet 298
- Battery Configurations 299
- DC Disconnect 300
- (either a circuit 300
- 976-0043-01-02 C–11 301
- C–12 976-0043-01-02 302
- Battery Maintenance 303
- Equalization Charging 305
- CAUTION: Damage to DC Loads 305
- CAUTION: Damage to Batteries 305
- General Maintenance 306
- Generators 309
- Two-Wire Start Circuits 310
- Three-Wire Start Circuits 310
- Onan™ 3-Wire Type Generators 311
- 3-2 Wire Converters 311
- Over-Charge 313
- Protection 313
- Over-Charge Protection 314
- E–2 976-0043-01-02 314
- Diversion Load Control 315
- Multi-wire Branch 317
- Circuit Wiring 317
- F–2 976-0043-01-02 318
- Multi-wire Branch Circuits 319
- 976-0043-01-02 F–3 319
- Load Center 322
- 120 Vac 120 Vac 322
- Emergency Power Off 323
- Switches 323
- The Purpose of an EPO switch 324
- 976-0043-01-02 G–3 325
- G–4 976-0043-01-02 326
- Glossary 327
- Abbreviations and Acronyms 331
- Warranty and Product 333
- Information 333
- Disclaimer 334
- Exclusions 335
- Warning: Limitations On Use 335
- Return Procedure 336
- Out of Warranty Service 336
- Information About Your System 337
- IX–4 976-0043-01-02 342
- 976-0043-01-02 Rev B 344
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